Precision Dicing Saw DS9100
DS9100 precision dicing saw can be widely used for a variety of processing requirements. The 1.8KW spindle and high rigidity door structure are employed on dicing equipment, so it reduces the impact of spindle vibration on the cutting effect and improves the stability and quality of process. DS9100 is applicable to the cutting process of silicon, PCB, ceramic, glass, lithium niobate, alumina and quartz.
Features
Available for workpiece with the dimension of 250 x 250mm
High rigidity door structure
With automatic image recognition function
With NCS (non-contact height measurement) function
Optional BBD (Broken Blade Detector) function
Optional tool detection function
Optional online sharpening function
Product Parameters
Specifications | ||
Configuration and performance | Workpiece size | φ8 | ≤250mm x 250mm |
Groove depth | ≤4mm or customize | |
Table flatness | ±0.005mm/200mm | |
Alignment system | 28x straight light + ring light 280x straight light + ring light(70x 140x optional) | |
Spindle | Revolution speed range | 6000~60000 rpm |
Output power | 1.8kW | |
X axis | Max. stroke | 260mm |
Stroke resolution | 0.001mm | |
Feed speed range | 0.1~600mm/s | |
Y axis | Max. stroke | 260mm |
Stroke resolution | 0.0001mm | |
Single-step positioning accuracy | ≤0.002mm/5mm | |
Index positioning accuracy | ≤0.005mm/260mm | |
Z axis | Max. stroke | 40mm |
Stroke resolution | 0.001mm | |
Repeatability accuracy | 0.002mm | |
Θ axis | Drive mode | DD motor |
Max. rotating angle | 380° | |
Angle resolution | 0.0002° | |
Basic specification | Power supply | Three phases, AC380V±10% |
Compressed air | Pressure: 0.5~0.7Mpa; average flow rate 350L/min | |
Cleaning water | Pressure: 0.2~0.4Mpa; flow rate 4.0L/min | |
Cooling water | Pressure: 0.2~0.4Mpa; flow rate 1.5L/min (0.3MPa/hour) | |
Exhaust air rate | 5 m3/min (ANR) | |
Overall dimensions W×D×H | 900mm×1050mm×1800 mm | |
Weight | 1200kg |
Production process
Environmental Conditions |
• Use clean, oil-free air (dew point below -15, residual oil: 0.1 ppm, and filtration rating: 0.01μm/99.5 % or more).
• Keep room temperature fluctuations within ±1℃ of the set value (Set value should be between 20℃ - 25℃), indoor humidity no more than 80% and no condensation.
• Keep cutting water and cleaning water 2℃ above room temperature (fluctuations within ±1℃). Keep temperature of cooling water the same as room temperature.
• The machines should be used in an environment, free from external vibration. Do not install machine near a ventilation opening, heat generation equipment or oil mist generating parts.
• This machine uses water. In case of water leakage, please install the machine on the floor with sufficient waterproofing and drainage treatments.
• Please follow the product manual of our company.
Certificate
Company profile
WTsensor is committed to providing you with optimal solutions for industrial products and industrial equipment!
Contact us
Nanjing Wotian Technology Co.,Ltd.
Website: www.wtsensor.com
Add: 5 Wenying Road, Binjiang Development Zone, Nanjing, 211161, China
Email: dr@wtsensor.com
Company advantage
Mass production
We have one production center in Nanjing and one production center in Anshan with 20,000㎡plant and 170 units of production equipments. The main annual capacity of sensors is about 2,000,000 pieces.
Imported equipments
We imported 20 sets of pressure controller and 150 units of testing ovens to our production line.
Informatization management
We have the information management system of CRM, PLM, ERP, MES and DINGDING etc.
Comprehensive testing
We have our own lab and testing equipment such as lightning stroke, surging, static electricity, vibration, high-low temperature impact test and helium mass-spectrum leak detection.